South Africa Mining Vehicles
South Africa is a world leader in mining. The country is famous for its abundance of mineral resources, accounting for a significant proportion of world production and reserves. In addition to gold and diamond reserves, South Africa is also the 7th largest coal-producing country in the world. With South Africa’s economy built on gold and diamond mining, the sector is an important foreign exchange earner, with gold accounting for more than one-third of exports.
According to the analysis of the Global Mining Survey Report by KPMG in 2020, mine accidents and environmental safety are some of the main challenges faced within the mining industry. Accidents affect the safety and wellbeing of on-site employees, negatively affecting companies implementing Corporate Social Responsibility policies.
Secure and stable communication is established for connectivity between 100 mining vehicles and various mobile production items including prospecting, mineral separation, mining, conveyor, and security monitoring equipment.
There are many health and safety challenges within the mining industry. In an ever-increasing competitive environment, mining companies are constantly investing in cutting-edge technology and equipment to improve productivity. The dangerous nature of mining often creates a skills gap between experienced miners and new recruits, which is where technology and communication equipment becomes paramount in keeping systems and information flowing smoothly.
Heavy machinery, especially large vehicles are used extensively within a mining environment. Operators of these vehicles require robust communication platforms to safely move goods in and around a site. By adopting a digital management solution, mine managers can monitor data and operating systems in real-time to increase efficiencies, reduce costs and save lives. To maintain the consistency and reliability of operations, a secure and stable communication solution is required between the management control center and mining vehicles.
Due to its volatile environment, a coal mine can be an extremely challenging place to communicate. There are threats from flammable gases, severe electric wave interference, narrow spaces, and large distances to cover. The challenge of effective, real-time connectivity between a central control office and various mission-critical equipment requires the following features:
How Billion Helped
Billion M120N Enables Wireless Mobile Connectivity on 100 Mine Vehicles
Connecting Equipment with extremely High Integration｜All-in-one (industrial specifications, in-vehicle, GPS, hotspot, dual WAN, backup)
LTE Industrial/In-Vehicle Multi-Carrier Router
Billion Electric provides an industrial all-in-one in-vehicle Billion M120N router with high performance and wireless communication enabling high availability, reliability, and secure connectivity. The compact, rugged design integrates dual SIMs, four Gigabit Ethernet ports, Wi-Fi access points, embedded multi-GNSS receiver for GPS or GLONASS, and ignition sensing for in-vehicle applications. The M120N is a communication product designed for automation applications and digital information integration in the mining group.
Industrial wide‑temperature specifications
- Designed for challenging and rugged environments.
- Hardened enclosure with industrial-grade components.
- Enabled to work stably in environments at temperatures of -40°C – 60°C.
Serial port (DB-9 female)
- RS-232/RS-485 to connect with other peripherals such as a sensor.
- Support Modbus/TCP, Telnet server, SSH server, UDP server/client, and TCP server/client.
- Compliant with IEEE 802.11n standards.
- Wi-Fi hotspot with Captive Portal.
Simple deployment for easy management
- Compact design with installation instruction for easy installing
- Applicable installation for various kinds of vehicles with ignition sensing to automatically sense the engine ignition status of the vehicle. It will shut down automatically according to the set delay time when the vehicle stalls to prevent running out of battery power.
- Embedded GNSS component for real-time positioning.
The ULTIMATE Digital Management Solution for Mine Safety – Billion Electric and 3rd Party System Integrators Develop ‘Early Warning’ Functionality for South African Mines
Provide reliable and stable connectivity to ensure the normal operation of connected equipment and applications
To successfully enable digital integration solutions for the mine’s wireless network infrastructure. Billion Electric works with system integrators to provide wireless mobile network connectivity between mining vehicles and the mine’s central control office. Secure and stable communication is established for connectivity between 100 mining vehicles and various mobile production items, including prospecting, mineral separation, mining, conveyor, and security monitoring equipment.
More agile, simple, and flexible connectivity applicable to ever-changing customer demands (including various remote working demands)
The Billion M120N can be integrated with various in-vehicle systems. The high extension capability of 4 x GbE WANs and 1 RS-232/RS-485 allows for the successful integration of numerous types of monitoring equipment for optimal digital management.
It can switch automatically to provide a mobile network hotspot in the quarry for employees to receive the latest status online and stay in touch with the central control office without interruption. It supports GPS positioning and a smart dispatch system to control and manage the mining vehicles’ loading, carrying, and unloading processes.
Real-time image monitoring and transmission
Due to the bulky size of the mining vehicles, safety accidents can easily occur due to the ‘blind spot’ of the driver. The imaging system and infrared detecting system are installed on each visual angle of the mining vehicle to prompt the driver via image or warning if pedestrians or other equipment are around the vehicle.
The data and messages related to the monitored video are promptly sent to the central management platform and displayed on the vehicle’s screen. The operator receives the message to activate the smart security monitoring system.
Achieve reliable and consistent connectivity
The Billion M120N integrated with multi-WAN can automatically fail-over to a backup connection. The dual SIMs can deliver mutual backup via LTE communication to provide a highly reliable uninterrupted connection. By installing a durable Billion M120N, a constant connection is maintained with the mining vehicle, allowing for timely image transmission. The monitoring system sends various data detection reports regularly to the control office to achieve digital automation and message integration. In the case of an emergency, it can request real-time assistance, respond quickly or conduct automatic protection to ensure a safe working environment for the field operators and Mine personnel.
Reliable, stable, and secure VPN network
Billion M120N supports VPN protocols, including IPSec, PPTP, L2TP, GRE, and OpenVPN. By using a Virtual Private Network (VPN), built-in Network Address Translation (NAT) firewall, password protection for system management, and the system’s capability to prevent DoS attacks, including Land Attacks and Ping of Death, the malicious attack is blocked to secure data transmission security and provide protection for the financial data confidentiality of enterprises.
High stability with low repair cost
The temperature resistance, anti-vibration design of the Billion M120N can withstand the harsh mining environment experienced by the vehicle during operation. The robust design of the router ensures minimal maintenance and vehicle downtime. Its ignition sensing can automatically detect ignition and shutdown to prevent running out of battery power.
Dual network backup VPN to create the ideal digital management solution
The digital management solution for Mining safety
Billion Electric and system integrators successfully developed a wireless mining solution to assist mining groups in improving the reliability and stability of communication equipment via cameras. The system improved the safety and productivity of the mine by enhancing operating efficiency and helped reduce production costs.
Failover/Failback Function from Billion
High performance and reliability
Multi-WAN: Dual SIMs and GbE WAN to realize flexible and reliable connection. Bandwidth extensibility – Load balancing and reliable connection – Auto-failover/failback. Read-around ▶ How Failover/Failback Function Works? ▶ 9 ways to Improve your Wi-Fi router speed ▶ Ensuring Business Continuity with Advanced Failover/Fallback and VPN